I'm sure I've mentioned this before, but in case I didn't, the problem is that since the firmware update, it doesn't give me consistent output. Even with the flash on a sync chord and in manual mode, shot after shot I get variation in exposure that's too wide to fix in Aperture. I noticed this while I was doing MFA shots with a focus chart - camera on a tripod, in manual, flash on a tripod, manual mode, sync cord - nothing moves, nothing changes, but the exposure is all over the place.
I'm going to send the Sigma back to Sigma again - maybe they've figured it out by now. Last time I checked, I had the newest firmware on it.