Late Engine Issue May Cause A320neo First Flight Delay

Ockie

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Airbus and Pratt & Whitney are believed to be tackling a late-developing certification issue with the PW1100G geared turbofan in an attempt to stave off the looming threat of a delay to the first flight of the re-engined A320neo.

The aircraft manufacturer, which declines to comment, has targeted September for first flight of the A320neo with the Pratt engine but, according to industry sources, may be forced to delay this because of unidentified concerns related to the PW1100G. Airbus had hoped to fly the test aircraft, MSN6101, as early as Sept. 5. However the modified A320neo, which was pictured taxiing under its own power at Toulouse on Sept. 1, remains on the ground.

The Pratt-powered A320neo is the first of two re-engined variants to be developed and will be followed by the CFM Leap-1A powered version which is due to enter flight test in 2015.

The exact nature of the problem remains unclear, though industry sources indicate the hurdles to first flight are associated with the last set of fan-related certification tests that Pratt was conducting in the run-up to certification.

Pratt declines to comment specifically on the allegations of any certification or testing-related concerns. The company says "we are working closely with Airbus as we prepare for first flight. It is premature at this time to say exactly when that will occur. We will provide more details as they become available." MTU Aero Engines, a key partner on the PW1100G program, deferred questions to Pratt & Whitney.

Sources within the supplier and customer community prefer to remain vague. One senior executive of a major A320neo customer confirms information that there has been an issue during testing. The fact that customer representatives know about it indicates that Pratt & Whitney has been briefing key industry players.

Although the PW1100Gs underwent oil system checks to verify that none of the recent seal failures which occurred with the PW1500G on the Bombardier CSeries would appear on the A320neo, the Airbus engine development has otherwise proceeded virtually to plan until now. The first two engines for the compliance aircraft were delivered on schedule to Airbus, and Pratt has at least 28 engines in build or already in the test program.

As of early July the engine maker was progressing rapidly through the final items on the check list for European JAR-E and U.S. FAR Part 33 engine certification, with high and low pressure compressor stress tests, 150 hr. block tests, water and hail ingestion and a final brace of bird strike tests yet to be completed. Another major final test remaining was the fan blade out test, which Pratt was confident of passing successfully having already passed an earlier evaluation on a test rig.

http://aviationweek.com/commercial-aviation/late-engine-issue-may-cause-a320neo-first-flight-delay
 
P&W are still involved in an accelerated program to certify this engine, with the A320 test flights closely linked to the progress of the certification. Any glitches and there will be a delay.

Looks like P&W are around the stage where they do the blade out ground runs. Hope that they post videos.
 
P&W are still involved in an accelerated program to certify this engine, with the A320 test flights closely linked to the progress of the certification. Any glitches and there will be a delay.

Looks like P&W are around the stage where they do the blade out ground runs. Hope that they post videos.

Those videos are awesome! I watched a doccie about how Rolls Royce built their was it Trent engine. Think it was the 700 series. Now, we are talking about a engine that is worth its weight in silver. Millions for just one single engine, and what do they do? They fly frozen turkeys and golf balls size ice balls into it. Then as a final ground test, they have one of the blades detach and destroy the entire engine! Boom ... millions down the drain! It breaks your heart .... but amazing to see how they do it.
 
Those tests are expensive, but we are glad that they do them for our entertainment :)

BTW, they do not actually use frozen birds. The test needs to be as realistic as possible so they are killed just before the test. No, they don't shoot them out alive. They would probably be difficult to load in to the air cannon that way. Here is a video of a test against a canopy. You can see the gore and feathers flying. Sensitive types should stop scrolling down about now.

[video=youtube;yqsytx5RNmw]http://www.youtube.com/watch?feature=player_detailpage&v=yqsytx5RNmw[/video]
 
And for fun, here is the Rolls Royce multi-barreled chicken gun to simulate a flock of birds.

[video=youtube;4nAc7wab-l4]http://www.youtube.com/watch?feature=player_detailpage&v=4nAc7wab-l4[/video]
 
That is the sort of test we really like watching. Amazing what abuse the engine can take and still stay in one piece.
 
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