1) how do I bond the inverter AC OUTPUT neutral to earth.
So what I have read so far is that I bridge the neutral and earth from the inverter ac output. The ac earth output then get earthed to my isolated solar system DB which is then wired to a earth spike outside. I can do the bridge either by the actual outputs of the inverter or bridge the earth bar to the neutral bar in solar system DB. Which one is better?
You are mixing concepts here.
Earth spike is something to worry about separately to the rest of your install.
I think you should definitely get an electrician in that actually understands these concepts.
But if I understand the SANS docs correctly, that is supposed to happen at the main DB board. eg. earth spike is connected at the main DB earthing bar.
But I'm not telling you to do this and advice you seek the help of an electrician when doing that.
As for the bonding of inverter neutral and earth:
I remember that being mentioned earlier in this thread. Thinking about it again now I would be cautious about that.
Your Axpert should have input power from Eskom and then an output connector which is either Eskom or Inverter depending if the power is on or off.
The output connector that is either Eskom or Inverter should definitely NOT be bonding earth and neutral.
Nor should you connect your Eskom neutral and earth.
The reason it is a stupid idea is because while on Eskom power you are creating an earth connection that runs VIA your Inverter.
Internally the Axpert inverter should have the neutral and earth bonded before the change over relay. (eg. they should be bonding their inverter earth and neutral)
But then again, they may use a center tapped design in which case it would be dangerous to bond neutral and earth
Reasons center tapped would be dangerous to bond:
Neutral will have an elevated voltage relative to earth. By bonding you are raising every single earthed metal surface in your home's potential (this would include pipes used by your water. Yummy yummy electrocution when you shower, hmmm).
This can be tested simply:
When Axpert inverter is running (not plugged into Eskom power)
What is the Live to Neutral voltage? (Should be 230v)
What is the Live to Earth voltage? (Should be 230v, not 120v)
What is the Neutral to Earth voltage? (Should be 0 volts or close to it, 120v is bad)
Legally you cannot use an inverter that is center tapped. But if you are, for the love of good things do not bond neutral and earth. That is making it less safe, not more safe.
2) I have heard of a bonding block and also heard of the negative of the battery bank being earthed. Can anybody explain this to me?
I don't really see the point of this unless you plan on running DC all around your house. The idea is to give the current a place to go in case of accidental contact with a live conductor. Additionally if your battery bank were to have elevated potential it would make it "safer". But if, like some cheap inverters, your battery bank voltage is elevated during operation, connecting your battery negative to earth will end badly.
3) PV panels have male female connectors for connecting in series. From the Axpert manual you can only connect so many in series. So if I understand it correctly I have to connect all 4 in parallel. If so are there connectors that allow your join them or do you cut the connectors off to connect in parallel.
I admit I don't know anything about PV panels, maybe someone else can comment
4) The PV panels are also required to be earthed to a earth spike. Should this be a separate earth spike or can I run it to the same spike as mentioned above.
Earth to your house earth. That is, an earth wire that goes to your main DB earth.
5) EL is not required if you using clean power plugs ie the red sockets with half earth. I assume this is because the wiring for these plugs will be completely isolated from the houses current wiring and connected straight to the solar panel DB including the earth of course.
Dedicated, not clean power.
No it is not because it is isolated. It is because they are red and you are hoping that someone realizes that means not to F#@k with them or they will die and only plug things in there that are intended for the dedicated supply.
These days people just create multi-adapters with dedicated plugs, so IMO, defeats the purpose.
My opinion: Use dedicated sockets but put them on an EL anyway for safety.
EL costs R200, do you REALLY need to save R200?