Planning your own Solar Power System

The_Ogre

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So, in light of recent articles of people having spent 200k and even one person spending 400k for his solar setup, I decided to do this write-up for the average Joe out there who doesn't have this kind of money lying around.

I also see lots of threads of guys wanting to go solar and not knowing how or where to start.

I'll be using my own power requirements as an example; I went on a hunt to find the most cost-effective solution to suit my needs. I'm not going to bore you with any calculations right now.

Right now everything in my house is powered by electricity and we use about 600Kwh per month. For the purposes of this exercise I'm going to ignore the geyser and stove because eventually I'm going to replace these with a solar geyser and gas stove respectively.

So I'm estimating I'll need around 300Kwh per month and this will be consumed by the following:

50 inch plasma TV
2 x 32 inch LED (only uses 48w each)
Explora
Surround sound system
1131 decoder
2 x Roku
A desktop PC with 22inch LED monitor
ADSL modem
Router
Fridge/Freezer
9x 11w globes

In future these will also be moved to solar:
Washing machine
Chest freezer
Microwave oven

Summary of what is needed:
Inverter:
So, we need to be able to supply the house with power in any conditions. And for this I have chosen a hybrid inverter - that is an inverter that can be used both when the grid is on or offline.

This will be the brains behind my setup, you might want something else, but for the price and the huge amount of features I'd say its worth a look at.

The cheapest I could find it online is over here

R15 800.40

Calculating the solar array size:
The inverter I'm looking at needs 116VDC before it kicks in. That means I'll need to buy at least 5 300w/24v panels. Cheapest I see them online is around R9.50/w.

R14 250

Battery bank:
The inverter needs a 48VDC feed from the battery bank. I can get 8 x 6v (225ah) batteries at R1 850 each.

R14 800

Total initial outlay
R44 850.40. Remember you can buy anything listed above, piece by piece, except the batteries, its very important to buy them at the same time! So rather save up until you have all the cash, instead of buying a couple every month.

The above system is a complete solar system and you can run your entire house off of this, if you're willing to piggyback on the grid for demanding.

Take not of the following: You'll need to buy at least 1 solar panel and add it to the array for the next 5 months to allow this system to only rely on the grid in case of an emergency.

Now, how does this all work?

The inverter is highly configurable (I had the pleasure of playing with one) and these are the settings I will be using

The inverter is synchronized with the grid 24/7, however it does not feed back (well, I'll disable that feature). During the day, the PV (Photovoltaic = Solar Panels) array will first power any loads in the house, any excess power is diverted to the battery bank.

In the event that the demand of the house exceeds the power produced by the PV array, the batteries kick in to help the panels.

If the batteries are below 20% DoD, only then does the inverter pull power from Eskom.

I'm changing all my electric plugs and sockets to those red ones used by PCs. I'm only leaving two as is: one in the kitchen and one in the laundry (kettle, hair dryer, iron, etc) and these will be put on a single breaker on the DB - they'll feed directly from the grid.

Since my family is not very nocturnal I will only really draw from the battery bank between 18:00 and 22:00 after which the grid tops the batteries up until sunrise.

Any questions?
 
Subscribed. EXACTLY what I needed, thanks a mill!!!

Ballpark figure for labor costs to get this installed?
 
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Subscribed. EXACTLY what I needed, thanks a mill!!!

Ballpark figure for labor costs to get this installed?
You can do this on your own, you pantsy! :D

OK, seriously, I have no idea. It shouldn't be too difficult. This can be done in a few hours.

I'll be installing my own.

This is awesome !

So, what is your goal ?

Avoid load shedding or save money ?
Both, but ultimately to have no reliance on Eskom whatsover!
 
Great writeup, thanks!

Just some notes from my side...
If your invertor is a true hybrid, should it not be able to run without battries?
So now you only need battries if you want back-up power?
 
Great writeup, thanks!

Just some notes from my side...
If your invertor is a true hybrid, should it not be able to run without battries?
So now you only need battries if you want back-up power?
Yes, you're right, I actually overlooked that! Thanks.

According to the manual, you're able to run it with no batteries and it will pull power directly from the grid in the event that the PV isn't pushing out enough.
 
Hey! Who let you into my house?

This is perfect. I'm still at two minds about the Grid Tied configuration - seeing as the local council can't decide if its a good idea or not (And knowing these lot - it will take them a long time). So I've been looking at the Axpert MKS 5KVA Inverter

One question - why do you have to buy the batteries in one go? I've heard the same, but my first thought was to do this over a long time, start with two batteries and panels, then gradually expand the system and the breakers connected to it.
 
Can you hook up another InfiniSolar inverter to the current one to expand the system if the need arises?
 
Would be nice to see you add all the installation materials the cabling, panel mounting brackets, battery cabinet, battery clamps etc etc. I think that could quite easily add another 8-10K.
 
Just be ware. I've looked at the manual of the inverter,InfiniSolar 2KW/3KW, and it cannot parallel. So no upgrade path.

CAUTION: This inverter is not allowed to operate in parallel. Please do NOT parallel
connect more than one unit in AC output connector. Otherwise, it will damage this inverter.
 
Yes, you're right, I actually overlooked that! Thanks.

According to the manual, you're able to run it with no batteries and it will pull power directly from the grid in the event that the PV isn't pushing out enough.

Thanks for this! My power requirements are fairly similar. I don't believe in credit so I want to buy each component cash. Based on your information I'm planning the following with around 4 months gaps between each step.

1. Replace lighting with LED.
2. Replace geyser with solar geyser
3. Replace cooking and heating with gas
4. Initial solar panels and inverter
5. Additional 5 Solar Panels
6. Battery Bank
7. Additional 5 Solar Panels
 
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Hey! Who let you into my house?

This is perfect. I'm still at two minds about the Grid Tied configuration - seeing as the local council can't decide if its a good idea or not (And knowing these lot - it will take them a long time). So I've been looking at the Axpert MKS 5KVA Inverter

One question - why do you have to buy the batteries in one go? I've heard the same, but my first thought was to do this over a long time, start with two batteries and panels, then gradually expand the system and the breakers connected to it.
The main reason is because the age of the batteries make a difference while its being charged.

Remember the charging circuitry cannot determine which batteries in your bank are older/more worn in/etc.

You thus end up in a situation where your brand new batteries are being overcharged. And the bad thing about overcharging is that it does permanent damage to the battery.
 
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my rough calculations say you need about 7 300W panels to achieve 300kWh per month in the first year. crystalline panels typically degrade at around 0.5% per year too. so if you're planning on this system to last 20 years, you're better off with 8 panels. The hybrid inverter you have specified has a Maximum Power Point voltage range of 250-450V DC. To obtain this range you would need about 10 panels. perhaps it would be better if you used the 2kW inverter with a lower range for the Mpp voltage.
 
Calculating the solar array size:
The inverter I'm looking at needs 116VDC before it kicks in. That means I'll need to buy at least 5 300w/24v panels. Cheapest I see them online is around R9.50/w.

R14 250

Just double check this. The manual says:

The acceptable input voltage of the solar
inverter is 250VDC - 450VDC for 3KW/3KW Plus and 150VDC-320VDC for 2KW
 
my rough calculations say you need about 7 300W panels to achieve 300kWh per month in the first year. crystalline panels typically degrade at around 0.5% per year too. so if you're planning on this system to last 20 years, you're better off with 8 panels. The hybrid inverter you have specified has a Maximum Power Point voltage range of 250-450V DC. To obtain this range you would need about 10 panels. perhaps it would be better if you used the 2kW inverter with a lower range for the Mpp voltage.
Yeah, I will look into that.
 
You are of course aware that in order to legally connect to the electrical supply, it will need to be compliant?
I see no mention of NERSA test compliance in their documents.

Specifically NRS 097-2-1 Grid interconnection of Embedded Generation.
 
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